Sensor and measurement systems for trains, trams plus subways
We offer a wide range of innovative measurement systems for trains, trams, subways and the hyperloop. We have developed our products together with our customers and partners. All our measurement systems are based on laser measurement technology and measure both rails and wheels. Where in the past a lot of time and labor were needed for measurements on rail and vehicles, our high-tech tools complete accurate measurements within a few seconds.
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A-Class Qualityin product and process
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Long-term Partnershipswith all stakeholders
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Reliable and Experiencedproven trackrecord over 75 years
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Innovative and Newstate-of-the-art products and developments
Railway measurement systems
Our railway measurement systems designed to enhance safety, reliability, and efficiency for rail operators. The systems include dynamic and static weighing solutions for precise axle and wheel load measurements, Our railway measurement systems provide actionable data, allowing operators to optimize maintenance, improve load distribution, and reduce wear, ensuring safe and efficient rail operations. Additional solutions cover train direction and speed detection, vibration monitoring, and temperature tracking in braking systems.
Some highlighted Railway products
We offer a select range of specialized products tailored to meet the rigorous demands of the railway industry. Among the highlights are the Wireless Wheel Load System for static and dynamic weighing, allowing for precise load measurements that support safety and operational efficiency. Our Weighing in Motion (AWIM) system goes further, providing real-time data on axle loads and wheel conditions, including wheel flat and overload detection, which aids in proactive maintenance and derailment risk assessment. Additionally, Althen’s vibration and temperature sensors offer critical insights into the structural health and performance of rail vehicles, ensuring reliability under demanding conditions. Each product is designed to withstand challenging environments, delivering accurate, reliable data to keep rail networks safe and efficient.
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Wireless Wheel Load System
Smart weighing and balancing System for Tram and Metro Maintenance. This wireless weighing system provides rapid, precise measurements of each individual wheel's weight in just seconds. Each load cell, specially engineered for this application, features a wireless communication module that instantly transmits data to dedicated software on your laptop. The software offers a clear, visual overview of axle balance and automatically calculates essential parameters like axle load, bogie load, and the total weight of the tram or metro. Customizable to meet your specific needs, this system streamlines weighing and balancing, helping you maintain optimal performance and safety.
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Weighing in Motion System (AWIM)
The Weighing in Motion System is a stationary measuring system in the form of a dynamic scale. It is used, among other things, for weighing while driving, detecting wheel faults and for train detection. When all measurements are combined, an overall accuracy of better than ±0.5% is achieved for trains with different speeds (corresponds to OIML R106, class 0.5).
Integrated RFiD scanning system
For identification, locomotive and wagon type are determined via an integrated algorithm for comparing the distances between passing wheels and bogies. The identification of vehicles and axles can be improved by adding additional functions. For this purpose, we offer an integrated RFiD scanning system and Vision Technology cameras to capture the vehicle number and axle identification
Railway measurement tools
At Althen Sensors & Controls we also provide a range of precision measurement tools specifically designed for railway maintenance and quality assurance
- Wheel diameter measurement tools offer accurate diameter readings to track wear and ensure consistent wheel performance.
- Wheel profile measurement tools are essential for assessing wheel shape and detecting early signs of wear that can impact track interaction and safety.
- Back-to-back measurement tool checks the spacing between wheels, a critical factor for alignment and stability on the rails.
- Disk brake profile measurement tools monitor brake wear, helping to maintain braking efficiency and safety standards.
- Rail profile measurement tools measure the rail’s shape and wear, supporting regular rail maintenance for smooth and safe operation.
Calibration of railway measurement tools
To ensure these tools deliver consistently accurate results, Althen offers specialized calibration services, ensuring all measurement tools maintain optimal performance over time. Our calibration services for the railway tools ensure that each measurement tool meets stringent accuracy standards, providing reliable data for maintenance and safety checks. Regular calibration by our expert technicians not only extends the lifespan of these tools but also minimizes measurement deviations, giving rail operators confidence in their maintenance processes.
Our railway projects
Some of the railway projects we doThings to consider about railway measurement systems
From ensuring passenger safety to optimizing operational performance, selecting the right sensor solutions and measurement systems is essential for the rail industry. At Althen Sensors & Controls, we understand the unique challenges faced by rail operators and provide tailored solutions to address them effectively. Key considerations include:
- Environmental conditions: Railway and tram systems operate in a wide range of environments, from bustling cities to remote landscapes, where sensors are exposed to extreme temperatures, humidity, vibrations, dust, and debris. Althen’s robust sensors are specifically engineered to endure these harsh conditions, ensuring reliable performance and extended service life.
- Accuracy and precision: Accurate, real-time data is critical to maintain efficiency and safety in rail and tram networks. Our high-precision sensors measure vital parameters—such as speed, displacement, pressure, and temperature—enabling precise control adjustments and predictive maintenance. These sensors ensure reliable data collection, enhancing the dependability of safety and control systems.
- Reliability and durability: Railway and tram systems operate continuously, facing demanding conditions and requiring high uptime. Althen’s sensors are built to withstand continuous operation, minimizing maintenance needs and ensuring long service life to reduce downtime and avoid operational interruptions.
- Integration and compatibility: For a smooth implementation, sensor solutions must integrate seamlessly with existing railway infrastructure. Our sensors are compatible with industry-standard communication protocols and interfaces, facilitating easy data exchange across subsystems. This flexibility supports effortless retrofitting, future expansion, and scalability as technology and operational demands evolve.
At Althen Sensors & Controls, we offer an extensive range of customized sensor solutions tailored to the rail industry’s specific needs. Our commitment to quality, combined with deep industry expertise, ensures that our solutions provide unmatched integration, performance, and reliability for railway and tram networks, promoting enhanced safety, efficiency, and operational continuity.