Measurement data acquisition and automation
We offer our customers amplifiers, solutions for measurement data acquisition and measurement solutions for all individual requirements. Load cells, modules and systems are specially customised to your applications. With our comprehensive hardware and software solutions, including bus-compatible evaluation electronics, you can successfully and effectively automate your industrial weighing processes (OIML).
Whether you are filling juice or dosing the correct amount of an ingredient for a medicine, you can automate your processes with the weighing solutions from our extensive range. Your machines work independently, even more precisely and achieve optimum results. Our standard or customised measurement data acquisition systems are used for complex industrial control systems in many different industries.
What are measuring devices?
Measuring instruments are technical devices that can measure, monitor and visualise physical, chemical or electrical quantities. They are indispensable for precisely recording data and optimising processes in science, industry, medicine, technology and everyday life. Measuring devices provide precise measured values, often with a defined measurement uncertainty. Most measuring devices can and must be calibrated regularly to ensure that the results remain correct. The most important areas of application include industry and manufacturing, research and development as well as medicine and health.
Electrical vs. physical measuring devices
Electrical measuring devices
Electrical measuring devices measure electrical quantities such as current, voltage, resistance, power, capacitance, inductance, etc. These devices include, for example, multimeters for measuring current, voltage and resistance as well as oscilloscopes (showing voltage curves over time), resistance meters and data loggers for electrical quantities that record voltage, current and energy consumption over a longer period of time. Electrical measuring devices often use measuring amplifiers to amplify weak signals. Examples include differential amplifiers for precise voltage measurement. They are often used in electronics, electrical engineering and energy technology to analyse and monitor electrical systems.
Physical measuring devices
These devices measure physical quantities such as temperature, pressure, mass, length, time, speed, force, energy, etc. These include thermometers, barometers, scales, force gauges and data loggers. Physical measuring amplifiers amplify signals from strain gauges, force sensors or acceleration sensors. They are used in physics, engineering, meteorology and many other areas in which physical properties need to be analysed.
Similarities and differences
Both types of measuring devices are used to obtain precise data and to monitor and analyse processes or phenomena. Electrical measuring devices measure quantities within the electrical system, while physical measuring devices focus on physical properties outside the electrical context. Electrical measuring devices often require a power source, while physical measuring devices are often mechanical in nature. In practice, the categories often overlap, as physical quantities (e.g. temperature, pressure) can also be measured using electrical signals, for example by using sensors, data loggers and measuring amplifiers.
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Data loggers
Data loggers are electronic devices that record physical or chemical measured variables (such as temperature, humidity, pressure, light, voltage, current, etc.) continuously or at specific intervals, store them and make them available for later analysis. They consist of sensors, a memory unit and often a software interface for analysing the data.
How do data loggers work?
Data loggers record physical or chemical variables using special sensors, store the recorded values and enable them to be analysed later. The sensors measure the desired parameters, such as temperature, humidity or pressure, continuously or at specific time intervals. The collected data is saved in the device's internal memory or on external storage media such as an SD card. Many data loggers also have a real-time clock to precisely time the measurement results. The stored information can then be transferred to an end device via various interfaces - such as USB, WLAN or Bluetooth - and analysed and visualised using special software. This makes it possible, for example, to recognise trends, create diagrams and document reports.
Why do data loggers need to be calibrated?
Regular calibration of data loggers is necessary to ensure the accuracy and reliability of the measured data. Over time, the properties of the sensors can change due to ageing or external influences such as temperature fluctuations, mechanical stress or contamination, causing measurement deviations. Calibration is carried out by comparing the measured values of the data logger with a high-precision reference device. Possible deviations are detected and, if necessary, corrected by adjustment. Particularly in areas with high quality requirements or legal specifications - such as in industry, medicine or food monitoring - regular calibration is crucial in order to comply with standards such as ISO or FDA guidelines and to ensure reliable measurement results.
Where are data loggers used?
- Environmental monitoring: Temperature and humidity measurement in outdoor areas, greenhouses or for climate data analysis.
- Transport and logistics: monitoring temperature and humidity during refrigerated transport (e.g. food, medicines, vaccines).
- Building and indoor climate monitoring: Monitoring of heating, ventilation and air conditioning systems (HVAC) as well as for monitoring storage conditions.
- Industry and production: process monitoring, quality control and checking machine parameters (e.g. pressure, amperage).
- Medical and pharmaceutical sector: Temperature monitoring in laboratories, hospitals or for the storage of medicines.
- Energy and current monitoring: recording voltage, current or consumption data for energy optimisation.
- Research and science: Long-term measurements in experiments or for analysing environmental phenomena.
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Autonomous and continuous data acquisitionData loggers operate independently and can continuously record measurement data over long periods of time without the need for human intervention. This enables reliable long-term monitoring in a wide variety of environments, even in areas that are difficult to access or unattended.
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High measuring accuracy and reliabilityModern data loggers offer precise recording of measured values using high-quality sensors and stable data storage. They provide reliable data that is indispensable for quality control, research or critical processes (e.g. cold chain monitoring).
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Simple data analysis and integrationThe recorded data can be conveniently exported via interfaces (e.g. USB, WLAN, cloud) and analysed and visualised using software. This enables easy integration into existing systems and facilitates analysis thanks to clearly prepared reports and diagrams.
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Robust for a wide range of applicationsData loggers are often compact, robust and designed for use in extreme conditions (e.g. high or low temperatures, humidity or vibrations). This versatility makes them ideal for use in industry, transport, environmental monitoring or laboratory applications.
Case studies
Securing track stability
Mobile measuring system balances helicopter
Measuring amplifiers
Measuring amplifiers are electronic components or devices that amplify weak electrical signals from sensors or measuring transducers in order to make them usable for further processing, display or storage. These amplifiers play a central role in measuring systems, as the signals from sensors are often very small and susceptible to interference. A measuring amplifier ensures that these signals are reliably recorded and converted into an amplified, low-interference form.
How do measuring amplifiers work?
Measuring amplifiers take the weak output signals from a sensor or transducer, amplify them proportionally and prepare them for downstream devices or systems. They usually consist of precise operational amplifiers and electronic filters that amplify the signal and reduce interference signals (such as noise or interference). A differential amplifier is often used, which amplifies the difference between two inputs and eliminates interfering DC voltage components. The output of the measuring amplifier then provides an amplified signal that is passed on to a display, a data acquisition system or a control system, for example.
An important part of the function is the adaptation to different sensors and measuring ranges. Measuring amplifiers therefore often offer setting options to adjust amplification factors (gain) or offset corrections and to optimally amplify the signal.
Do measuring amplifiers need to be calibrated?
The calibration of measuring amplifiers is necessary to ensure that they amplify signals correctly and with the desired precision. Ageing of the components, thermal influences or mechanical loads can lead to deviations in the amplification or zero point shifts that impair the measuring accuracy.
During calibration, the measuring amplifier is tested with a reference signal whose amplification factor is precisely known. The output signals of the measuring amplifier are compared with this reference value in order to detect deviations and adjust them if necessary. This regular check is particularly important in order to fulfil the requirements for accuracy and reliability in industrial and scientific applications.
Where are measuring amplifiers used?
Measuring amplifiers are used in numerous applications and industries, especially where small signals need to be precisely recorded and processed..
- Industry and automation: Amplification of signals from pressure, force, torque or acceleration sensors in machine controls or production systems.
- Measurement technology and research: Use in laboratories and research facilities for the precise measurement of physical quantities.
- Medical technology: Amplification of biosignals such as EEG (brain activity), ECG (heart currents) or EMG (muscle activity) to make them usable for diagnostic devices.
- Energy technology: Recording current and voltage signals in energy monitoring and control systems.
- Vehicle and aviation technology: amplification of sensor values, for example when monitoring vibrations, forces or temperatures in vehicles and aeroplanes.
- Test benches and quality assurance: Use in test benches for the precise recording of measured values in product development or quality assurance.
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Precise amplification of weak signalsMeasuring amplifiers enable the reliable and accurate amplification of the smallest electrical signals originating from sensors or measuring transducers. Even in environments with interference signals or noise, they ensure clear and clean signal processing, which enables precise data acquisition and processing.
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Outstanding signal qualityIn addition to amplification, measuring amplifiers filter out unwanted interference signals and adapt the signals to the requirements of the downstream system. Functions such as offset compensation, differential amplification and noise suppression ensure high signal quality, even under demanding measurement conditions.
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Flexibility and compatibilityMeasuring amplifiers are often universally applicable and can be adapted to different sensors and transducers (e.g. pressure, force, temperature or strain sensors) as well as different measuring ranges. Adjustable amplification factors and interfaces for data output make them extremely flexible for numerous applications.
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Stable performance and reliabilityMeasuring amplifiers offer stable and reliable performance over long periods of time and under extreme conditions. They are designed to withstand temperature fluctuations, mechanical stress and electromagnetic influences, making them particularly suitable for industrial and scientific applications.
Quality management certification
Althen Sensors & Controls is certified to ISO 9001. It is the most widely used and most important standard in quality management. ISO 9001 focuses on the optimisation of processes in order to improve performance within the company and meet customer requirements in the best possible way. This certification confirms that we reliably fulfil the high quality requirements of our stakeholders and ensure the continuous improvement of our business processes.
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