Complete measurement systems for industrial measurement applications
A measuring system consists of one or more sensors and the appropriate measuring amplifier and measurement data acquisition system. As an experienced partner, Althen provides you with everything from a single source. Regardless of whether you are looking for a measuring amplifier for a strain gauge transducer or a multi-channel measuring system for force/displacement measurement with measurement data recording on a PC - we have the right solution for you.
Our measurement systems are designed to add value to the manufacturing, research and test processes of our customers. We develop and manufacture complete systems for different types of applications across a wide range of industries.
What are measuring systems?
Measuring systems are technical systems that record, process and analyse physical, chemical or electrical variables. They usually consist of several components, including sensors, signal processing units and data output or storage systems. The main task of a measuring system is to determine and visualise measured values precisely and reliably and, if necessary, to pass them on to other systems.
How do measuring systems work?
Measuring systems work in several stages:
- Signal acquisition: Sensors or transducers detect a physical or chemical variable, such as temperature, pressure, force or light intensity, and convert it into an electrical signal.
- Signal processing: The recorded signals are amplified, filtered and, if necessary, digitised to enable precise evaluation.
- Data analysis and output: The processed data is analysed, visualised or forwarded to a higher-level system. This can be done via analogue displays, digital displays or communication interfaces.
- Control or feedback (optional): In some systems, the data is used to automatically control a process, such as in control loops or automation systems.
Categories of measuerement systems
Kofiguration
Our measuring systems not only include the sensors, signal conditioning and display or recording, but can also be supplied with all the necessary cables, power supply units and other accessories on request. It is also possible to integrate the measuring system into customised housings. Measuring systems are therefore much more than a combination of components such as sensors and electronics. Rather, every customer can rely on the help of our specialists at any time, at the start of project planning, during order and order processing and after delivery. Our experts analyse the customer's requirements from our wide range of sensors and select the right sensor for the application as well as the other components for the configuration of the complete measuring system. We also help with commissioning and recalibration after delivery.
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High precision and reliabilityMeasuring systems ensure the precise recording and processing of measured values, which is essential for quality assurance and process control. Their reliability ensures consistent results, even under demanding conditions.
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Versatility and adaptabilityMeasuring systems can be flexibly adapted to different applications and measured variables, which makes them suitable for numerous sectors such as industry, research, medical technology and environmental monitoring.
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Real-time monitoring and analysisThe ability to process measurement data in real time enables fast reactions to deviations and optimised control of dynamic processes, for example in automation technology.
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Time and cost savingsThe use of ready-made measuring systems for continuous data acquisition reduces the time required and lowers operating costs in production and maintenance.
Müssen Messsysteme kalibriert werden?
Ja, die Kalibrierung von Messsystemen ist erforderlich, um die Genauigkeit und Zuverlässigkeit der Messungen zu gewährleisten. Sensoren, Verstärker und Signalverarbeitungseinheiten unterliegen durch Alterung, Umwelteinflüsse oder mechanische Belastungen einer Abweichung, die die Messgenauigkeit beeinträchtigen können. Die Kalibrierung erfolgt, indem das Messsystem mit bekannten Referenzwerten getestet wird, um Abweichungen zu ermitteln und diese gegebenenfalls zu justieren. In vielen Anwendungen, insbesondere in der Industrie, Medizintechnik und Forschung, ist die regelmäßige Kalibrierung gemäß Normen und Standards wie ISO 9001 oder FDA-Richtlinien vorgeschrieben. Die Kalibrierung Ihrer Systeme können Sie schnell und kostengünstig bei Althen vornehmen lassen.
Discover our projects
Projects & ApplicationsVibration measurement system for mobile energy generators
Not what you are looking for?
Tailor-made or complete customized. We are happy to help you!
How do you find the right measuring system?
Choosing the right measurement system depends on several factors that should be carefully considered. A systematic approach can help you find the best solution for your requirements.
1. Define the measurement task
- Which physical, chemical or electrical quantity is to be measured? (e.g. temperature, pressure, force, humidity, voltage)
- What accuracy, resolution and measuring range are required?
- Is it a one-off, continuous or automated measurement?
2. Analyse the environmental conditions
- What conditions prevail at the place of use? (e.g. temperatures, humidity, vibrations, dust)
- Does the measuring system need to be robust or able to withstand extreme environmental conditions?
- Are special protection classes or materials required?
3. Check the data processing requirements
- Should the measurement system provide analogue or digital data?
- Do you need real-time data processing or long-term recording?
- How should the data be output? (e.g. display, cloud, PC, control systems)
4. Consider integration into existing systems
- Which interfaces and communication protocols are required? (e.g. USB, Ethernet, CAN bus, Modbus)
- Should the measuring system be integrated into an existing automation system or an IoT network?
- Are software solutions required for data evaluation or control?
5 Calibration and maintenance
- Are there specific calibration requirements or standards that must be met? (e.g. ISO 9001, FDA, DAkkS)
- How easy is it to carry out calibration and maintenance?
- Are regular checks and adjustments required?
6 Budget and life cycle costs
- How high is the available budget?
- How high are the follow-up costs for calibration, maintenance and training?
7. Manufacturer and support
- Is there technical support, training or guarantees?