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case study Maritime Industry | OEM Solutions

Rotary inductive position transducer in waterjet-powered support vessel

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In the USA the launch of a support vessel powered by waterjets marked a significant milestone in maritime engineering. At the heart of its success lies an innovation that ensures unparalleled precision and reliability: the Rotary inductive position transducer (P500).

A vessel built for performance

Built with advanced maritime technology, the 140ft vessel, capable of reaching speeds up to 28 knots, relies on cutting-edge waterjet propulsion systems. Designed and manufactured by a leading company, the quadruple HM571 waterjet systems provide unmatched maneuvering capabilities. This advanced propulsion method is crucial for crew and equipment transfers, where stability and precision are paramount. However, meeting these demands meant overcoming unique challenges in sensor performance.

Overcoming vibration-induced sensor failures

Initially, the vessel was equipped with potentiometers to monitor the hydraulic systems controlling the reverse duct and steering cylinders. These components are critical for steering and precise positioning, especially during complex maneuvers like hovering in place. However, the harsh marine environment and constant vibration proved to be a formidable adversary. The potentiometers failed within just two weeks, disrupting operations and highlighting the need for a robust alternative.

The Solution: non-contact P500 sensors

Faced with these challenges, the P500 Rotary inductive position transducer emerged as the perfect solution. Unlike traditional potentiometers, the P500 is a non-contact position sensor, making it highly resistant to wear and vibration. This design ensures reliability and durability in demanding environments, such as marine propulsion systems.

Each hydraulic system in the vessel now incorporates two P500 sensors to precisely monitor the position of the reverse duct and steering cylinders. This configuration enables:

  • Precision: the ability to make micro-adjustments to the reverse duct and steering deflector allows the vessel to perform intricate maneuvers, including hovering in a fixed position.
  • Durability: the robust design of the P500 ensures long-term performance, even under constant vibration and exposure to harsh environmental conditions.
  • Safety and efficiency: reliable sensors are critical for precise control, reducing the risk of equipment failure and enhancing operational safety.

Rotary inductive position sensors

Some related products for this application

P500 Rotary Inductive Position Sensor

  • Calibrated between 16° to 160°
  • Durable, high-accuracy sensor
  • Infinite resolution
Datasheet View product

P501 Rotary Inductive Position Sensor

  • Calibrated between 30° to 140°
  • Compact, durable and reliable
  • Angle set to customer’s requirement
Datasheet View product

P502 Rotary Inductive Position Sensor

  • Calibrated between 5° to 15°
  • With smaller angles of deflection 
  • Full EMC protection built in
View product

Transforming waterjet propulsion

The integration of the P500 sensors has revolutionized the vessel's waterjet propulsion system, setting a new standard for reliability and precision in the maritime industry. The sensors' ability to withstand extreme conditions and deliver consistent performance ensures that the vessel can meet its demanding operational requirements without compromise.

The success of the waterjet-powered support vessel is a testament to the importance of innovation in marine engineering. By solving a critical challenge with our P500 Non-contact position sensors, the vessel not only achieves exceptional maneuverability but also underscores the transformative potential of advanced sensor technology in modern maritime applications. 

For Althen Sensors & Controls, this achievement highlights their commitment to providing cutting-edge solutions that empower industries to reach new heights.

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Robert van der Elst

Sales Engineer